{"id":4288,"date":"2012-11-24T10:29:57","date_gmt":"2012-11-24T15:29:57","guid":{"rendered":"http:\/\/www.monocoque-metalworks.com\/main\/?p=4288"},"modified":"2012-11-24T10:29:57","modified_gmt":"2012-11-24T15:29:57","slug":"new-project-underway-1968-ots-shell-restoration","status":"publish","type":"post","link":"https:\/\/www.monocoque-metalworks.com\/main\/2012\/11\/new-project-underway-1968-ots-shell-restoration\/","title":{"rendered":"New Project Underway! &#8211; 1968 OTS Shell Restoration"},"content":{"rendered":"<p>This is a shell that has been at the shop for a while &#8211; patiently waiting restoration.\u00a0 We have found our customers to be extremely flexible on schedules with their shell restorations as the business matures, and we appreciate that!\u00a0 It&#8217;s not just a sales pitch &#8211; we are booked well into the future constantly, so if shell restoration is in your future, don&#8217;t wait &#8211; call and reserve your spot in the lineup ASAP!<\/p>\n<p>The shell is one of the more solid shells we have done.\u00a0 It will need the usual floors, sills, boot floor, etc., but the upper panels are all in excellent condition.\u00a0 Usually, we find ourselves replacing shut face panels, patching or replacing the entire tunnel, etc.\u00a0 On this one, it SHOULD be a straightforward process of mating new panels up against perfect original panels &#8211; we&#8217;ll know after she gets out of the blasting booth (which is where she is at the time of this writing &#8211; about half done.)<\/p>\n<p>This blog will show shots of the shell as received, and also of the shell being dissected for blasting.<\/p>\n<div id='gallery-1' class='gallery galleryid-4288 gallery-columns-1 gallery-size-large'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0165.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0165-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4291\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0165-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0165-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0165-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4291'>\n\t\t\t\tHere she is coming in on a boat trailer modified just for this shell &#8211; it was actually a very strong and well-designed item!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0167.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0167-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4292\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0167-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0167-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0167-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4292'>\n\t\t\t\tNext, we use the pulleys to get her off and onto a cart until it is her turn in the rotisserie.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0365.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0365-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4293\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0365-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0365-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0365-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4293'>\n\t\t\t\tPatiently waiting in the background this past Summer.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0385.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0385-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4294\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0385-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0385-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0385-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4294'>\n\t\t\t\tHere is our starting point &#8211; LOTS of homemade panels pop-riveted right over the original rusted areas.  The owner purchased this car in 1974, and said that all of this was already there when he did &#8211; that means that this &#8217;68 roadster rusted out in just 6 years!  I&#8217;m seeing and hearing alot more stories like that &#8211; these cars rusted out FAST!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0386.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0386-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4295\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0386-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0386-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0386-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4295'>\n\t\t\t\tNot exactly up to our standards&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0388.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0388-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4296\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0388-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0388-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0388-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4296'>\n\t\t\t\tI&#8217;m always fascinated by the time and effort people put into doing this wrong&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0389.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0389-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4297\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0389-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0389-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0389-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4297'>\n\t\t\t\tThe floors will be replaced completely, but it looks like we can save the X-panels in the lower bulkhead.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0390.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0390-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4298\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0390-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0390-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0390-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4298'>\n\t\t\t\tAhhhh yes &#8211; another roadster has it&#8217;s rear bulkhead slaughtered in the name of a stereo system &#8211; but in this case, I guess it was mono!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0391.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0391-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4299\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0391-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0391-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0391-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4299'>\n\t\t\t\tThe boot floor is better than most, but it is still coming out.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0392.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0392-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4300\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0392-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0392-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0392-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4300'>\n\t\t\t\tAside from the speaker hole, this area is very nice &#8211; good to see, since repairs here are time consuming and costly.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0393.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0393-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4301\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0393-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0393-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0393-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4301'>\n\t\t\t\tThis patch is purely cosmetic &#8211; and barely even that!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0394.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0394-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4302\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0394-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0394-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0394-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4302'>\n\t\t\t\tThis area looks good, but there&#8217;s alot of undercoating to strip.  The blaster won&#8217;t touch this &#8211; it just bounces off &#8211; at least at the pressures we use.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0395.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0395-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4303\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0395-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0395-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0395-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4303'>\n\t\t\t\tAnother non-functional patch.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0396.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0396-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4304\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0396-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0396-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0396-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4304'>\n\t\t\t\tThis side is still virgin, but will also come out.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0397.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0397-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4305\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0397-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0397-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0397-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4305'>\n\t\t\t\tAnd the patches just keep going, and going, and going&#8230;\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0403.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0403-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4306\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0403-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0403-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0403-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4306'>\n\t\t\t\tHOLY FLAMING CHIPMUNKS!!!  &#8220;Uhh, Chuck &#8211; I think there&#8217;s something on fire in here.&#8221; &#8211; was what one of my guys said when he started slicing into the sill &#8211; and smoke started pouring out of all of the holes inside the cockpit!  I had a hunch that something like this was the culprit, but I sure didn&#8217;t expect the nest to be so BIG &#8211; WOW!  This was no mouse nest &#8211; this was chipmunks, and the sill was at least 1\/3 full of shredded upholstery and nut shells!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0509.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0509-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4307\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0509-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0509-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0509-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4307'>\n\t\t\t\tThe initial dissection is complete, wlthjough there is still some fine tuning to be done &#8211; all of the flanges need to be dissected and cleaned.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0510.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0510-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4308\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0510-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0510-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0510-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4308'>\n\t\t\t\tWe leave the main runners under the floors in until the shell is mounted into the jig that is the revolving part of the rotisserie.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0511.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0511-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4309\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0511-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0511-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0511-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4309'>\n\t\t\t\tThe rear seat dishes were removed so that we can blast inside them, but also so we can install our hidden subframe.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0514.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0514-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4310\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0514-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0514-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0514-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4310'>\n\t\t\t\tBoot floor is out &#8211; that was pretty straightforward.  This shell is better than most &#8211; the upper areas are very solid and still in their original paint.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0515.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0515-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4311\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0515-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0515-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0515-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4311'>\n\t\t\t\tHere&#8217;s the other side of the boot floor.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0516.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0516-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4312\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0516-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0516-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0516-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4312'>\n\t\t\t\tThe decklid is stripped by hand with chemicals &#8211; blasting these is a BAD idea &#8211; DON&#8217;T DO IT!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0517.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0517-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4313\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0517-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0517-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0517-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4313'>\n\t\t\t\tThis patch of filler is directly over the intersection of the inner support pieces (of course&#8230;) &#8211; there&#8217;s probably not alot we can do here, and the filler was shallow, so we elected to simply remove it all, and re-fill in the final bodywork phase with a good, modern filler.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0520.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0520-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4314\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0520-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0520-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0520-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4314'>\n\t\t\t\tHere is an inside shot of one door &#8211; already poorly patched.  This will get a new skin &#8211; maybe the first from our new roller!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0522.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0522-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4315\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0522-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0522-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0522-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4315'>\n\t\t\t\tHere&#8217;s the before shot of both doors.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0523.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0523-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4316\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0523-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0523-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0523-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4316'>\n\t\t\t\tThe bottom of this inner shell is borderline &#8211; we MAY be able to save this by filling a few small pinholes with the TIG, followed by some careful hammer and dolly work.  If we can, that will save 3-4 hours of shop time replacing the whole bottom panel like we usually have to.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0524.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0524-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4317\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0524-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0524-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0524-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4317'>\n\t\t\t\tNo such louck on this door &#8211; it will get a replacement panel for the entie bottom.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0526.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0526-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4318\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0526-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0526-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0526-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4318'>\n\t\t\t\t&#8220;Bondo worms&#8221; &#8211; filler smushed through holes left by a dent puller.\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0527.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"425\" src=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0527-1024x680.jpg\" class=\"attachment-large size-large\" alt=\"\" aria-describedby=\"gallery-1-4319\" srcset=\"https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0527-1024x680.jpg 1024w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0527-150x99.jpg 150w, https:\/\/www.monocoque-metalworks.com\/main\/wp-content\/uploads\/2012\/11\/DSC_0527-300x199.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-4319'>\n\t\t\t\tAnd this shot shows that there is ALOT of filler in these skins &#8211; how much? &#8211; who knows!  We sliced the whole thing off in one piece and took it down to the steel recycling place &#8211; it&#8217;s probably halfway to China now and will come back in a few months to a Harbor Freight store near you!\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n","protected":false},"excerpt":{"rendered":"<p>This is a shell that has been at the shop for a while &#8211; patiently waiting restoration.\u00a0 We have found our customers to be extremely flexible on schedules with their shell restorations as the business matures, and we appreciate that!\u00a0 &hellip; <a href=\"https:\/\/www.monocoque-metalworks.com\/main\/2012\/11\/new-project-underway-1968-ots-shell-restoration\/\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[16,17],"tags":[],"class_list":["post-4288","post","type-post","status-publish","format-standard","hentry","category-allposts","category-1968-open-two-seater-gp"],"_links":{"self":[{"href":"https:\/\/www.monocoque-metalworks.com\/main\/wp-json\/wp\/v2\/posts\/4288","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.monocoque-metalworks.com\/main\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.monocoque-metalworks.com\/main\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.monocoque-metalworks.com\/main\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.monocoque-metalworks.com\/main\/wp-json\/wp\/v2\/comments?post=4288"}],"version-history":[{"count":5,"href":"https:\/\/www.monocoque-metalworks.com\/main\/wp-json\/wp\/v2\/posts\/4288\/revisions"}],"predecessor-version":[{"id":4351,"href":"https:\/\/www.monocoque-metalworks.com\/main\/wp-json\/wp\/v2\/posts\/4288\/revisions\/4351"}],"wp:attachment":[{"href":"https:\/\/www.monocoque-metalworks.com\/main\/wp-json\/wp\/v2\/media?parent=4288"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.monocoque-metalworks.com\/main\/wp-json\/wp\/v2\/categories?post=4288"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.monocoque-metalworks.com\/main\/wp-json\/wp\/v2\/tags?post=4288"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}